| Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
| Performance: |
Low Noise |
| Regeneration Air Capacity: |
Less Than 3% |
Product Description
Working Principle:
It is a combination with refrigerated air dryer and desiccant air dryer. It can longer the working period, decrease the regeneration air capacity. Client can choose to install the oil remover and dust filter into the equipment. There is heat purge type and water type. It not only improves the regeneration effect also reduces air consumption with energy-saving function.
Performance:
Regeneration air capacity: ≤3%
Pressure loss: ≤ 0.5MPa
Dew Point Pressure: -40~-60ºC
Desiccant: Activated Alumina
Control Method: PLC Micro PC Automatically
Installation: Indoor Location
Standard working conditions
-Inlet temperature: 38ºC
Flange standard: HG20592
Options:
-Desiccant: molecule sieve
-Full dew point-controlled
-Dual pre-and after filters.
-Remote communicating,
Features of Desiccant Air Dryer:
According to the demand on the air consumption for regeneration, the desiccant air dryer are divided into no heat type and micro heat(heat purge) type. Heatless regeneration desiccant air dryer is equipment to dry compressed air by using pore shape desiccant to dry water molecule sieve; it is based on the principle of Pressure Swing Adsorption. Heat purge regeneration desiccant air dryer is working with regenerative air and warm the desiccant then re-use it. It not only improves the regeneration effect also reduces air consumption with energy-saving function.
The desiccant air dryer uses molecular sieve or alumina as the desiccant to adsorb moisture in the compressed air under a certain working pressure. Then, re-lead a part of dry air from the dryer outlet for desorption at atmospheric pressure. One tower is for water adsorption and another for desorption and regeneration. The two towers can work continuously to provide the air consuming equipment with dry, clean compressed air.
The twin tower dryer is widely used for outdoor applications requiring compressed air in cold areas, indoor applications requiring compressed air of long-distance pipeline transportation, and manufacturing process requiring deep drying, such as advanced spraying, jet flow control, polyester spinning etc.
Why Broatek?
1. Wide product range. Shanghai Broatek provide various kinds of options for desiccant regenerated air dryers, including heatless air dryer, heat purge air dryer, compressed air dryer, heat purge with blower air dryer and combined type air dryer. Working pressure is from standard, middle and high pressure. Capacity from 0.8/min~500m/min. Dew point is from -12ºC~-70ºC. Two tower shift period is from 4min~8hours.Desiccant use activated alumina or molecule sieve. Control method we use PLC micro pc. And the power is from 220v/1ph/50HZ~380v/3ph/50HZ etc. We can also make your special requirement for zero loss regeneration HOC.
2. Strict product testing: To ensure the product quality, we introduced advanced testing equipment to test air flow, pressure, intake temperature, dew point and other technical data.
3. Air system:
-To eliminate Channeling phenomenon: The air distributor in desiccant tower is using big section stainless steel diffuser, this is guarantee the air evenly go through the desiccant, avoid the channeling phenomenon, anti-corrosion and long lasting.
-Energy saving working condition settable: The regenerated capacity could be set in energy saving working conditions according to the requirement for dew point, pressure, temperature etc.
- Zero consumption of regeneration: Proper design of the tower keeps 95% heat desiccant, greatly enhanced the desorption capacity of equipment, makes the regeneration more thoroughly.
-Stable quality of air source: Reverse convection drying and regeneration, avoiding the pollution of desiccant; ensure the stable quality of air source.
4. Control System:
- Human-computer interaction, remote control: color touch screen, information sharable from
distance host.
-PLS micro pc control: Use Germany Siemens PLC, with reliable and strong functions.
-Optional working conditions: Client is easily choose testing condition, summer condition, winter condition, 50% air condition, -40ºC and -20ºC dew point condition.
-Adsorption drying time (optional): we use dew point control method, 100% ensure the air quality.
-Exhaust wetness testing:
-Alarm to average pressure disorder (optional)
-Breakdown signal alarm (optional)
Technical data
| Basic Technical Data Of BROATEK Desiccant Air Dryer |
| Heatless Desiccant Air Dryer | Heat Purge Desiccant Airy Dryer |
| Intake Temperature: 2~45ºC | Intake Temperature: 2~45ºC |
| Inlet Oil Content: ≤0.1PPM | Inlet Oil Content: ≤0.1PPM |
| Working Pressure: 0.6~0.95MPa | Working Pressure: 0.6~0.95MPa |
| Dew Point Pressure: -20~-40ºC | Dew Point Pressure: -20~-40ºC |
| Regeneration air capacity: ≤14% | Regeneration air capacity: ≤7% |
| Screw Standard: GB/T7306 | Screw Standard: GB/T7306 |
| Power Consumption: 100w | Power Consumption: 80% |
| Flange standard: HG20592 | Flange standard: HG20592 |
| Desiccant: Activated Alumina | Desiccant: Activated Alumina |
| Control Method: Micro PC Automatical | Control Method: Micro PC Automatical |
| Installation: Indoor Location, anchor bolt installation | Installation: Indoor Location, anchor bolt installation |
| Compression Heat Desiccant Air Dryer | Compressed Air Combined Type Desiccators |
| Intake Temperature:120~180ºC | Regeneration air capacity : ≤3% |
| Inlet Oil Content:≤0.1PPM | Dew Point Pressure: -40~-60ºC |
| Working Pressure: 0.6~0.95MPa | Pressure Loss: ≤0.05MPa |
| Dew Point Pressure: -12~-60ºC | Standard Cycle Period: 4~8hours |
| Working Cycle: 4~8 Hours | Desiccant lifetime: 3~5years |
| Power Consumption: 200w | Screw Standard: GB/T7306 |
| Flange standard: HG20592 | Flange standard: HG20592 |
| Pressure Loss: ≤0.04MPa | Networking Remote Diagnosis |
| Regeneration air capacity : ≤1% | Control Method: Micro PC Automatical |
| Control Method: Micro PC Automatical | Installation: Indoor Location |
Shanghai Broatek Provide various kinds of air dryers , filters and PSA nitrogen generators. Below is the
specification chart for your reference.
| Heatless Desiccant Air Dryer |
| Model | Capacitym3/ min | Dimension mm | Inlet/outlet | Desiccant | Weight |
| L | W | H | Size | Weight (kg) | (kg) |
| BDAH-08 | 0.8 | 500 | 480 | 1320 | R1/2 | 16 | 55 |
| BDAH-17 | 1.7 | 600 | 540 | 1680 | R3/4 | 34 | 78 |
| BDAH-26 | 2.6 | 739 | 700 | 1660 | R1-1/4 | 52 | 150 |
| BDAH-38 | 3.8 | 739 | 700 | 1906 | R1-1/4 | 72 | 235 |
| BDAH-55 | 5.5 | 900 | 885 | 1880 | R1-1/2 | 104 | 275 |
| BDAH-69 | 6.9 | 950 | 925 | 1760 | R1-1/2 | 138 | 336 |
| BDAH-80 | 8 | 1024 | 1000 | 1845 | DN50 | 170 | 375 |
| BDAH-100 | 10 | 1024 | 1000 | 1995 | DN50 | 200 | 420 |
| BDAH-135 | 13.5 | 1024 | 1000 | 2320 | DN50 | 270 | 480 |
| BDAH-170 | 17 | 1200 | 1000 | 2180 | DN65 | 300 | 560 |
| BDAH-220 | 22 | 1332 | 1200 | 2345 | DN65 | 440 | 740 |
| BDAH-270 | 27 | 1382 | 1200 | 2152 | DN80 | 570 | 900 |
| BDAH-320 | 32 | 1466 | 1200 | 2150 | DN80 | 640 | 1020 |
| BDAH-370 | 37 | 1466 | 1200 | 2370 | DN80 | 700 | 1140 |
| BDAH-450 | 45 | 1633 | 1370 | 2464 | DN80 | 870 | 1450 |
| BDAH-550 | 55 | 1730 | 1400 | 2684 | DN100 | 1060 | 1800 |
| BDAH-650 | 65 | 1936 | 1400 | 2670 | DN125 | 1340 | 2180 |
| BDAH-850 | 85 | 2236 | 1650 | 2823 | DN125 | 1600 | 2500 |
| BDAH-1100 | 110 | 2280 | 2190 | 3100 | DN150 | 2000 | 3200 |
| BDAH-1300 | 130 | 2400 | 2200 | 3200 | DN150 | 2300 | 3500 |
| BDAH-1600 | 160 | 2650 | 2400 | 3400 | DN150 | 2900 | 4600 |
| BDAH-1900 | 190 | 2738 | 2190 | 3270 | DN200 | 3400 | 5500 |
| BDAH-2200 | 220 | 3146 | 2540 | 3490 | DN200 | 4400 | 6900 |
| BDAH-2600 | 260 | 3800 | 3000 | 3800 | DN250 | 5200 | 8000 |
| BDAH-3000 | 300 | 4000 | 3000 | 3800 | DN250 | 6000 | 8900 |
Inlet Temperature: 2~50ºC Inlet oil content: ≤0.1PPM Working Pressure: 0.6-1.0MPa
Pressure Dewpoint: -40~-60ºC Regeneration air capacity: ≤14% Desiccant: Activated Alumina
Control Method: Micro Computer-Control Installation Method: Indoor Location, anchor bolt installation. |
| Heat Purge Desiccant Air Dryer |
| Model | Capacitym3/ min | Dimension mm | Electric Heat | Desiccant | Weight |
| L | W | H | Power(kw) | Weight (kg) | (kg) |
| BDAP-38 | 3.8 | 739 | 700 | 1906 | 1.8 | 72 | 300 |
| BDAP-55 | 5.5 | 885 | 900 | 1880 | 2.6 | 104 | 410 |
| BDAP-69 | 6.9 | 925 | 950 | 1760 | 3.6 | 138 | 500 |
| BDAP-80 | 8 | 1024 | 1000 | 1845 | 4 | 160 | 580 |
| BDAP-100 | 10 | 1024 | 1000 | 1995 | 5.1 | 200 | 655 |
| BDAP-135 | 13.5 | 1024 | 1000 | 2320 | 6.5 | 260 | 690 |
| BDAP-170 | 17 | 1200 | 1000 | 2180 | 7.5 | 300 | 840 |
| BDAP-220 | 22 | 1332 | 1200 | 2345 | 10.8 | 440 | 1130 |
| BDAP-270 | 27 | 1382 | 1200 | 2152 | 14.4 | 570 | 1245 |
| BDAP-320 | 32 | 1466 | 1200 | 2150 | 16 | 640 | 1345 |
| BDAP-370 | 37 | 1466 | 1200 | 2374 | 18 | 700 | 1510 |
| BDAP-450 | 45 | 1633 | 1370 | 2464 | 22.5 | 870 | 1820 |
| BDAP-550 | 55 | 1730 | 1400 | 2684 | 27 | 1060 | 2200 |
| BDAP-650 | 65 | 1936 | 1400 | 2670 | 34.5 | 1340 | 2790 |
| BDAP-850 | 85 | 2236 | 1650 | 2823 | 40.5 | 1600 | 3500 |
| BDAP-1100 | 110 | 2280 | 2190 | 3100 | 51 | 2000 | 3840 |
| BDAP-1300 | 130 | 2400 | 2200 | 3200 | 57 | 2300 | 4450 |
| BDAP-1600 | 160 | 2650 | 2400 | 3400 | 72 | 2900 | 5200 |
| BDAP-1900 | 190 | 2738 | 2190 | 3270 | 87 | 3400 | 6100 |
| BDAP-2200 | 220 | 3146 | 2540 | 3490 | 111 | 4400 | 7600 |
| BDAP-2600 | 260 | 3800 | 3000 | 3800 | 132 | 5200 | 8800 |
| BDAP-3000 | 300 | 4000 | 3000 | 3800 | 150 | 6000 | 9700 |
| BDAP-4000 | 400 | 4300 | 3200 | 3800 | 201 | 8000 | 14200 |
| BDAP-5000 | 500 | 4500 | 3200 | 3800 | 252 | 10000 | 15000 |
air-inlet temperature: 2~50ºC Air-inlet oil carried-over:≤0.1PPM Working pressure: 0.6-1.0MPa
Dew point: -20~-40ºC Regenerative air capacity: ≤7% Desiccant: Activated alumina
Controls: PLC Installation: Indoor with Anchor bolt. |
| Compression Heat Desiccant Air Dryer |
| Model | Capacitym3/ min | Dimension mm | Cooling water | Desiccant | Weight |
| L | W | H | circulation T/h | Weight (kg) | (kg) |
| BCAD-135 | 13.5 | 1800 | 1600 | 2400 | 7 | 0.24 | 1000 |
| BCAD-170 | 17 | 2000 | 1600 | 2400 | 8.5 | 0.26 | 1200 |
| BCAD-220 | 22 | 2200 | 1600 | 2600 | 11 | 0.33 | 1600 |
| BCAD-270 | 27 | 2400 | 1800 | 2700 | 14 | 0.45 | 1800 |
| BCAD-320 | 32 | 2400 | 1800 | 2900 | 16 | 0.48 | 2100 |
| BCAD-370 | 37 | 2500 | 1900 | 2900 | 19 | 0.56 | 2300 |
| BCAD-450 | 45 | 2600 | 2000 | 2900 | 23 | 0.68 | 2700 |
| BCAD-550 | 55 | 2600 | 2200 | 3000 | 28 | 0.83 | 3200 |
| BCAD-650 | 65 | 2800 | 2400 | 3200 | 33 | 0.98 | 3700 |
| BCAD-850 | 85 | 3000 | 2600 | 3200 | 44 | 1.28 | 4500 |
| BCAD-1100 | 110 | 3200 | 3000 | 3400 | 55 | 1.65 | 5500 |
| BCAD-1300 | 130 | 3400 | 3200 | 3400 | 65 | 1.95 | 6400 |
| BCAD-1600 | 160 | 3600 | 3400 | 3400 | 80 | 2.4 | 7500 |
| BCAD-1900 | 190 | 3800 | 3600 | 3400 | 95 | 2.85 | 9000 |
| BCAD-2200 | 220 | 4000 | 3800 | 3600 | 110 | 3.3 | 10500 |
| BCAD-2600 | 260 | 4200 | 4000 | 3800 | 130 | 3.9 | 12000 |
| BCAD-3000 | 300 | 4400 | 4200 | 3800 | 150 | 4.5 | 13500 |
| BCAD-4000 | 400 | 5000 | 4600 | 3800 | 200 | 6 | 16500 |
| BCAD-5000 | 500 | 5600 | 5000 | 3800 | 250 | 7.5 | 20000 |
air-inlet temperature: 120~180ºC Air-inlet oil carried-over:≤0.1PPM Working pressure: 0.6-0.95MPa
Dew point: --12~60ºC Regenerative air capacity: ≤1% Desiccant: Activated alumina
Controls: PLC Installation: Indoor with Anchor bolt. |
| Combined Type Desiccant Air Dryer |
| Model | Capacitym3/ min | Dimension mm | Water | Desiccant | Weight |
| L | W | H | Consumption T/h | Weight (kg) | (kg) |
| BMAD-135 | 13.5 | 1250 | 1350 | 2000 | 1.7 | 260 | 770 |
| BMAD-170 | 17 | 1350 | 1500 | 2200 | 2.1 | 340 | 980 |
| BMAD-220 | 22 | 1500 | 1600 | 2400 | 2.6 | 440 | 1180 |
| BMAD-270 | 27 | 1600 | 1700 | 2500 | 3.2 | 540 | 1400 |
| BMAD-320 | 32 | 1680 | 1800 | 2500 | 3.8 | 640 | 1700 |
| BMAD-370 | 37 | 1710 | 1850 | 2500 | 4.4 | 740 | 1900 |
| BMAD-450 | 45 | 1750 | 1900 | 2650 | 5.4 | 900 | 2150 |
| BMAD-550 | 55 | 1850 | 2000 | 2850 | 6.6 | 1100 | 2550 |
| BMAD-650 | 65 | 2000 | 2200 | 3000 | 7.8 | 1300 | 2850 |
| BMAD-850 | 85 | 2150 | 2300 | 3100 | 10.2 | 1700 | 3100 |
| BMAD-1100 | 110 | 2400 | 2600 | 3200 | 13.2 | 2200 | 4250 |
| BMAD-1300 | 130 | 2400 | 2700 | 3200 | 15.6 | 2600 | 4950 |
| BMAD-1600 | 160 | 2600 | 3100 | 3300 | 19.2 | 3200 | 5500 |
| BMAD-1900 | 190 | 2900 | 3500 | 3400 | 22.8 | 3400 | 6400 |
| BMAD-2200 | 220 | 3200 | 3700 | 3600 | 26.4 | 4400 | 7700 |
| BMAD-2600 | 260 | 3800 | 4200 | 3800 | 31.2 | 5200 | 11500 |
| BMAD-3000 | 300 | 4000 | 4500 | 3800 | 36 | 6000 | 12600 |
| BMAD-4000 | 400 | 4300 | 4800 | 3800 | 48 | 8000 | 16000 |
| BMAD-5000 | 500 | 4500 | 5200 | 3800 | 60 | 10000 | 19000 |
Pressure Lose≤: 0.05MPa Standard Cycle life: 4~8hrs Desiccant life: 3~5years
Dew point: -40~60ºC Regenerative air capacity: ≤3% Desiccant: Activated alumina
Controls: PLC Installation: Indoor with Anchor bolt. |
BROATEK heatless desiccent air dryer.
Shanghai Broatek is a high-tech filter manufacturer specializes in high-performance filtration products. Our product range from filter elements to post-treatment equipment for screw air compressor. We focus on continuously developing high efficiency and cost-saving products for OEMs, wholesaler and end users throughout the world.
Screw air compressor filters
With full range of replacement/retrofit filters for screw air compressor (over 10, 000 part No. ), our filter element (air filter, oil filter, air oil separators) are installed on many brand screw air compressors, most including Ingersoll-Rand, Atlas Copco, Sullair, Compair, Kaeser, Gardner Denver, BOGE, Hitachi, Kobelco, Mitsui-Seiki and Fusheng etc.
Post-treatment equipment for air compressor
Our basic product includes pipeline filtration, oil remover, desiccant compressed air dryer, refrigerated compressed air dryer, PSA nitrogen generator and self-clean air filter. All these products are made to help decreasing the damages of industrial equipment. As the compressed air contains water vapor and dust, it's a big threaten to keep machine running. Without effective control of these air during the regularly working, plug valves worn, pipeline corrupted, equipment damaged by air leakage, sometimes even caused production stagnation. Broatek is aiming at solving these problems and help our client to saving cost on maintenance.
We value sustainable relationships with our employees, customers and partners based upon honest dealings, mutual satisfaction and respect.
